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 Post subject: Making bridge pins again
PostPosted: Tue Feb 05, 2008 11:34 pm 
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Walnut
Walnut

Joined: Sun Dec 10, 2006 4:09 pm
Posts: 27
Location: United Kingdom
I put a post on the forum about how I hand turn my bridge pins about a couple of months ago, I`ve now come up with a more mechanized way of making them I`d like to share with you. Instead of hand turning the initial round stock I now use a lovely Veritas tool ( a 3/8" dowel maker ) shown in the photo. Makes rounding the 1/2" square Rosewood balnks a matter of a couple of minutes.

Attachment:
veritas_doweler.jpg


I now employ a jig to turn the 5 degree pin taper. Again this only takes a few minutes to achieve

Attachment:
taper_jig.jpg


I wind a couple of wraps of masking tape round the pin taper to protect it from damge from my collett chuck. I then form the head of the pin with a form scaper made from a piece of high speed steel planer blade. This came off a 16" planer thicknesser. I made a nice long paring chisel from the rest of the blade which I use to carve neck heels.

Attachment:
profile_tool.jpg


Here`s a couple of photos of the finished pin. The pin above is an Ebony pin with pearl dot from StewMacs. The bottom pin is the home made. I only applied one coat of friction polish to the pin, successive pins will have three coats for a nice high gloss.

Attachment:
finished_pin1.jpg


Attachment:
finished_pin2.jpg


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PostPosted: Wed Feb 06, 2008 9:58 am 
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Koa
Koa

Joined: Wed Aug 22, 2007 11:58 am
Posts: 1667
Nicely done! Love the taper jig....

To protect the taper, just make a short dowel or something with the female taper in it, and make one cut with a razor blade. Chuck this up, and you have a tapered colet.


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