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PostPosted: Wed Mar 04, 2015 11:30 pm 
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Walnut
Walnut

Joined: Tue May 27, 2014 12:11 pm
Posts: 21
First name: Ryan
Last Name: Gallagher
City: Saint Charles
State: Illinois
Zip/Postal Code: 60174
Country: United States
Focus: Repair
Status: Amateur
Oh, I put up an introduction and pictorial thread of a recent build that shows the control route I intend to do on this build. :-)

http://luthiersforum.com/forum/viewtopic.php?f=10123&t=45273#p598786


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PostPosted: Thu Mar 05, 2015 4:34 pm 
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Koa
Koa
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Joined: Tue Mar 18, 2008 8:43 am
Posts: 776
Location: Florida
First name: John
Last Name: Killin
Focus: Build
Status: Amateur
Ryanpg wrote:
Yeah Steve, of course you're right. There is no easy way. I keep thinking "the next great thing" will come along and take all the elbow grease out of the job. Epoxy was my big hope . . . since it's one method I haven't tried. I guess not.


Epoxy isn't that bad, but you have to practice a bit to get the process down. I used zpoxy finishing resin on my last build and really liked it. I have used it a few times on other projects (non guitar) since and I think it really makes the figure in the wood stand out.


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PostPosted: Thu Mar 05, 2015 5:24 pm 
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Walnut
Walnut

Joined: Tue May 27, 2014 12:11 pm
Posts: 21
First name: Ryan
Last Name: Gallagher
City: Saint Charles
State: Illinois
Zip/Postal Code: 60174
Country: United States
Focus: Repair
Status: Amateur
John Killin wrote:
I have used it a few times on other projects (non guitar) since and I think it really makes the figure in the wood stand out.


Yeah, that appeals to me. I like cyanoacrylate because it can be very translucent. I like clear grain fillers for depth. On the other hand the old-timey feel of french polish also has an appeal.


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PostPosted: Sat Mar 07, 2015 5:05 pm 
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Walnut
Walnut

Joined: Tue May 27, 2014 12:11 pm
Posts: 21
First name: Ryan
Last Name: Gallagher
City: Saint Charles
State: Illinois
Zip/Postal Code: 60174
Country: United States
Focus: Repair
Status: Amateur
Well . . .

Not a lot went right today. Took THREE tries to get the MDF body template right, LOTS of tearout routing the body, insane "planing with a router bit chucked in the radial arm" action, and I'm not 100% happy with the fit of the neck, but . . .

I'm getting the body further along.

bliss

Image


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PostPosted: Sat Mar 07, 2015 5:05 pm 
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Joined: Sun Mar 06, 2011 12:04 am
Posts: 5821
First name: Chris
Last Name: Pile
City: Wichita
State: Kansas
Country: Good old US of A
Focus: Repair
Status: Professional
Distinct improvement!

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"Act your age, not your shoe size" - Prince


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PostPosted: Sat Mar 07, 2015 5:15 pm 
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Walnut
Walnut

Joined: Tue May 27, 2014 12:11 pm
Posts: 21
First name: Ryan
Last Name: Gallagher
City: Saint Charles
State: Illinois
Zip/Postal Code: 60174
Country: United States
Focus: Repair
Status: Amateur
Thanks!

I also got some NOS Gibson fretwire from the 60s. There's two frets with major string notches in them, so I'll just replace those two, rather than refret the whole thing.

Going to rout it for a single humbucker, vol, tone, jack on the face. Thoughts?


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PostPosted: Sat Mar 07, 2015 5:57 pm 
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Koa
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Joined: Thu Jan 10, 2008 5:08 am
Posts: 1906
Location: Raleigh, NC
First name: Steve
Last Name: Sollod
Focus: Build
Status: Amateur
I have found I like a Robo-sander, sanding drum with a bearing, works nicely and no tear out like you get with a routing bit... It's looking good...

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www.swiftcreekguitars.com


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PostPosted: Sat Mar 07, 2015 9:58 pm 
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Joined: Fri May 18, 2012 8:35 pm
Posts: 2660
Location: Austin, Texas
First name: Dan
Last Name: Smith
City: Round Rock
State: TX
Zip/Postal Code: 78681
Country: USA
Focus: Build
Status: Amateur
Looking good, Ryan!
Yeah, I now use a spindle sander rather than a router bit to smooth the edges.
Just too risky.
A single humbucker would be cool.
Dan

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PostPosted: Sun Mar 08, 2015 12:50 pm 
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Walnut
Walnut

Joined: Tue May 27, 2014 12:11 pm
Posts: 21
First name: Ryan
Last Name: Gallagher
City: Saint Charles
State: Illinois
Zip/Postal Code: 60174
Country: United States
Focus: Repair
Status: Amateur
Thanks for the encouragement guys. I've been meaning to build a robo-sander for a while. I use my spindle sander to clean up the edges of course.

Got the control cavity routed. Went pretty well. Will clean up the edges when I start sanding.

Image
Image


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PostPosted: Sun Mar 08, 2015 1:09 pm 
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Walnut
Walnut

Joined: Tue May 27, 2014 12:11 pm
Posts: 21
First name: Ryan
Last Name: Gallagher
City: Saint Charles
State: Illinois
Zip/Postal Code: 60174
Country: United States
Focus: Repair
Status: Amateur
Double-sided tape mockup.

Output jack below the two knobs (this way if I ever want to add another pickup and switch I can drill for the output jack in the side.)

Image


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PostPosted: Sun Mar 29, 2015 4:09 pm 
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Walnut
Walnut

Joined: Tue May 27, 2014 12:11 pm
Posts: 21
First name: Ryan
Last Name: Gallagher
City: Saint Charles
State: Illinois
Zip/Postal Code: 60174
Country: United States
Focus: Repair
Status: Amateur
Decided to do a stop/tun-o-matic combo and humbucker. Since I'm not doing to vintage spec, I decided to go close to what it was when I bought it.

Sprayed with Behlen Dark Mahogany Nitro. Looks a lot nicer in person. Foolishly, I completely forgot my plan to lay the guitar flat to do the "burst," and so I got a couple really big runs along the sides. Should be able to sand them out.

Just need a few coats of clear to even up the gloss - let 'er dry and load 'er up!

Oh, of course I need to decide on a layout for controls too. :-)

Image



These users thanked the author Ryanpg for the post: Johny (Mon May 18, 2015 12:08 pm)
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