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Introduction and latest custom build PICS
http://mowrystrings.luthiersforum.com/forum/viewtopic.php?f=10123&t=45273
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Author:  Ryanpg [ Wed Mar 04, 2015 11:28 pm ]
Post subject:  Introduction and latest custom build PICS

Hi all,

I'm pretty new here and have gotten some great advice from members on a Melody Maker project. I thought it might be fun for me to share (one variation) of my process for a custom build. I'll let the pics do the talking as much as I can. Hope you guys/gals enjoy!

African Mahogany Body
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Cross cutting on the old Craftsman Radial Arm
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Glued up.
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Nice grain pattern.
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Walnut cap glued up.
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Nice figuring!
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Not shown, routed a channel in the mahogany for wiring, cap glued on.

Sanding and shaping the body template. Inspired by the Ibanez PF series.
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Cut the body, used the radial arm as an overarm router. Not the best way (spindle too slow really) but it works. I'm doing my favorite control route: telecaster plate in back. 8-)
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More routing.
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Scored the recess for the metal plate.
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Oops! No big deal, will still thickness sand it.
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Carving the belly cut with the angle grinder and an 80 grit disc.
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Worst possible way to do a switch cavity.
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See what I mean! Talk about bit bite! Again, will disappear with final thickness sanding.
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Time to carve the top. I like this 70s style "furniture" detail!
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Grind away! This is the fun part!
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On to the neck. Cut the truss rod channel. Decided on a scarf "luthier's joint" for the headstock.
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Roughed in the shape on the band saw. Then attacked with the angle grinder again!
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Volute for the win!
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Finished roughing and routing the back. That's just a "relief" idea I had. Love the upper fret access. AND this is a 24 fret guitar, it's LONG!
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Decided this would be all wood and metal, so maple inlay fret markers.
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Routing the neck angle tenon. See how scientific I am about angles and stuff!
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Routed for humbuckers.
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Offset mortise and tenon routed.
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Blending the neck joint.
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My "fret press."
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My trick for quickly trimming fret ends.
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Almost ready to glue it all up!
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Glued and waiting for finishing!
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Almost final pics! I glued a walnut veneer on the headstock. I've since installed chrome hardware including covered pickups and metal rings and metal knobs as seen in the last few pics.
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Author:  Freeman [ Thu Mar 05, 2015 10:00 pm ]
Post subject:  Re: Introduction and latest custom build PICS

Lots of really nice detail touches. Thanks

Author:  dzsmith [ Fri Mar 06, 2015 10:00 am ]
Post subject:  Re: Introduction and latest custom build PICS

Ryan,
Wow!
Very nice!
I like your design.
The fret end trimmer is a clever idea.
What finish did you use?
Dan

Author:  Chris Pile [ Fri Mar 06, 2015 10:55 am ]
Post subject:  Re: Introduction and latest custom build PICS

I like it!

Author:  Ryanpg [ Fri Mar 06, 2015 12:33 pm ]
Post subject:  Re: Introduction and latest custom build PICS

Thanks Dan, Chris and Freeman! Dan, it's. . . complicated. (-: the body back and sides were grain filled by French polish, then tru-oil over that, and tru-oil on the neck for a "natural feel." The walnut cap was cyanoacrylate pore filled and clear acrylic lacquer, just for extra depth and gloss.

Re: fret ends. I love to "make do" with the tools I have when I can. This method worked really great with the fretboard not attached. I adjusted my "depth" and just pushed the board back and forth. The fence made it almost error-proof. I could have gotten a nice rolled edge, or a really nice bevel if the neck were bound. Will definitely use this method again!

Author:  sdsollod [ Fri Mar 06, 2015 1:59 pm ]
Post subject:  Re: Introduction and latest custom build PICS

Ryan,
Very nicely done! What hardware (bridge) are you using?
Steve

Author:  Ryanpg [ Fri Mar 06, 2015 2:09 pm ]
Post subject:  Re: Introduction and latest custom build PICS

Steve, since this build was very much an homage to 70s import guitars, I chose a harmonica style bridge (and added tusq saddles). I had to fabricate the saddle screws and nuts myself, which is why they may look a little funky. (Used brass rod, tapped on my metal lathe.)

If you would like the exact model, and where I got it, I'll have to dig through my notes - let me know!

Author:  Alex Kleon [ Fri Mar 06, 2015 11:30 pm ]
Post subject:  Re: Introduction and latest custom build PICS

Beauty! The walnut looks great!

Alex

Author:  cphanna [ Sat Mar 07, 2015 1:07 am ]
Post subject:  Re: Introduction and latest custom build PICS

Hey, Ryan,

I honestly don't know much about solid body guitars, but every now and then I see one that fascinates me. Yours is one that I really like. Lots of nice details and I especially like the way you chose and joined the walnut top so that the grain seems to conform to the body shape. That's pretty cool. Also, I appreciate the fact that you uploaded lots of process photos. I'm always interested in the way other people do their processes. I think you've made a very nice instrument here. Looks like your poor dog is plumb tuckered out from supervising you in the shop!

Patrick

Author:  Jason Rodgers [ Sat Mar 14, 2015 1:06 pm ]
Post subject:  Re: Introduction and latest custom build PICS

Nice! Great documentation.

And I'm totally stealing the fret end grinder jig! Just gotta be careful not to heat em up too much.

Author:  rlrhett [ Sat Mar 14, 2015 2:58 pm ]
Post subject:  Re: Introduction and latest custom build PICS

Love the fret end dressing/beveler. What is that grinding wheel? It looks bull nosed from the picture. Is that right?


Sent from my iPhone using Tapatalk

Author:  Beazy [ Sun Mar 15, 2015 10:34 pm ]
Post subject:  Re: Introduction and latest custom build PICS

I really like the look of the walnut cap. I hope your dog wasn't too critical of the build. He's looking at it pretty intensely out there on the deck!

Author:  Ryanpg [ Sun Mar 29, 2015 4:13 pm ]
Post subject:  Re: Introduction and latest custom build PICS

rlrhett wrote:
Love the fret end dressing/beveler. What is that grinding wheel? It looks bull nosed from the picture. Is that right?


Sorry it took SOOO long to get back to you. It's not exactly a bull nose. The tip is straight and conical. No Rounding. I think any flat edge wheel would work in this setup, just have to adjust the angle properly.

Thanks!

Author:  JimO [ Sun Mar 29, 2015 5:01 pm ]
Post subject:  Re: Introduction and latest custom build PICS

My old angle grinder died. I forgot how useful they are. Need to get another one. Had a sanding disk that would chew thru wood. Nice build.

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