Official Luthiers Forum!
http://mowrystrings.luthiersforum.com/forum/

how do you guys make wooden knobs?
http://mowrystrings.luthiersforum.com/forum/viewtopic.php?f=10123&t=35887
Page 1 of 1

Author:  peters instruments [ Sun Mar 25, 2012 1:30 pm ]
Post subject:  how do you guys make wooden knobs?

I have tried making wooden knobs both by turning them on the lathe as well as using a plug cutter and I am not super happy with either. both methods have worked to some degree (the plug cutter is certainly the easiest of the two) but getting a nice finished surface on them has proven difficult. what methods are you guys using?

Author:  cphanna [ Sun Mar 25, 2012 1:46 pm ]
Post subject:  Re: how do you guys make wooden knobs?

I use my lathe. Yes, it's fussy, but you can turn a "dowel" and then cross cut it into as many knob blanks as you need. I only used one knob on my archtop. After turning a knob blank out of walnut, I cut the blank at desired height, put it in a small vise and then used a thin dovetail saw to saw a kerf about 1/3 of the way from perimeter to center. Then glued in a piece of maple veneer. Then sanded the whole thing smooth and chamfered the top edge. The maple strip gives me a nice, subtle indicator line on the top and side of the knob. Tru Oil finish on the knob. I did all this just because I could, and because I'd made everything else that wasn't metal on the guitar (and some of the metal work, too). But it would probably be more expedient to just buy a wooden knob.

Patrick

Author:  Chris Pile [ Sun Mar 25, 2012 2:06 pm ]
Post subject:  Re: how do you guys make wooden knobs?

Might depend on the wood you are using for your knobs.... all I've ever used is ebony for knobs, and it machines easily, and sands smooth.

Author:  peters instruments [ Sun Mar 25, 2012 2:24 pm ]
Post subject:  Re: how do you guys make wooden knobs?

the only knobs I have ever turned were from walnut burl which might have been a big cause of my issues, plus I dont have the greatest turning chisels. Needless to say I go a good deal of tear-out. I have used the plug cutter for cocobolo which works great, but trying to then get a nice finished surface with something so small and hard to hold becomes problematic.

Author:  Dave Stewart [ Sun Mar 25, 2012 3:26 pm ]
Post subject:  Re: how do you guys make wooden knobs?

I like them smaller than storebought, so I've made a number by sawing a reasonable circle, counter bore relief to the underside & drilling/installing a blind 3/16" shaft (T'rod material) in the center. Mount in a drillpress & using a dremel on the spinning knob, rough carve. Smooth with files/sandpaper.

Author:  cphanna [ Sun Mar 25, 2012 3:44 pm ]
Post subject:  Re: how do you guys make wooden knobs?

Yo, Dave, I'm glad you described that. Perfect for one knob, and I can see how, with a fairly simple holding fixture for your Dremel, you could sand a short run of them virtually identically. Thanks.
Patrick

Author:  peters instruments [ Sun Mar 25, 2012 5:06 pm ]
Post subject:  Re: how do you guys make wooden knobs?

Dave Stewart wrote:
I like them smaller than storebought, so I've made a number by sawing a reasonable circle, counter bore relief to the underside & drilling/installing a blind 3/16" shaft (T'rod material) in the center. Mount in a drillpress & using a dremel on the spinning knob, rough carve. Smooth with files/sandpaper.


that could actually be a pretty good method for cleaning up the ones I cut with the plug cutter. I might have to give that a try.

Author:  Mustang_jt [ Sun Mar 25, 2012 9:38 pm ]
Post subject:  Re: how do you guys make wooden knobs?

Wow Filippo, that's awesome!!!

Author:  jimmysux [ Sun Mar 25, 2012 10:16 pm ]
Post subject:  Re: how do you guys make wooden knobs?

Very cool! Thanks for sharing!

Author:  peters instruments [ Mon Mar 26, 2012 5:19 pm ]
Post subject:  Re: how do you guys make wooden knobs?

Thanks filippo! I remember seeing that in the thread for your first electric build. I have used that method of centering and drilling for the shaft several times since then and it works great! it has saved me a lot time for sure.

Author:  cphanna [ Mon Mar 26, 2012 5:21 pm ]
Post subject:  Re: how do you guys make wooden knobs?

Filippo, you illustrated it so much better than I described it, but, yes, that's essentially what I was trying to explain. Except you are using much nicer wood...and shooting better photos than I ever do. I'll offer this option to everyone reading: Doing the cutoffs as Filippo demonstrates--but on a bandsaw with a fine toothed blade--saves a little waste of you're getting out a bunch of them. But of course you'll need to do a little more sanding to smooth the cross cut, so maybe it's a trade off. I also like your shell dot inlays very much, Filippo.

These are very elegant knobs. Very nicely done!

Patrick

Author:  Chris Pile [ Mon Mar 26, 2012 5:27 pm ]
Post subject:  Re: how do you guys make wooden knobs?

Filippo is an awesome possum.

Author:  alan stassforth [ Tue Mar 27, 2012 12:19 pm ]
Post subject:  Re: how do you guys make wooden knobs?

Filippo!
[clap] [clap] [clap]

Page 1 of 1 All times are UTC - 5 hours
Powered by phpBB® Forum Software © phpBB Group
http://www.phpbb.com/