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Board index » Electric Guitar & Bass Construction

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andyjs999
 Post subject: Plexiglass Template
PostPosted: Mon Jun 07, 2010 8:19 pm 
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Walnut
Walnut

Joined: Sat May 22, 2010 6:19 pm
Posts: 29
First name: Andy
Last Name: Schrider
City: Fort Myers
State: FL
Zip/Postal Code: 33913
Country: United States
Focus: Build
Status: Amateur
Hey guys...I made a Plexiglass Template with my band saw and now I need to smooth out the edges. I can't seem to get it smooth by sanding it but I don't know how to use my router and get the curves smooth. Am I missing a step? Thanks!
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Steve Saville
 Post subject: Re: Plexiglass Template
PostPosted: Mon Jun 07, 2010 8:31 pm 
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Joined: Sat Nov 26, 2005 7:32 pm
Posts: 1969
Location: United States
It should sand just fine, use wet/dry. It will not power sand very well because the heat created when saning gums things up. I would recommend against using a router. P/G is too brittle.

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andyjs999
 Post subject: Re: Plexiglass Template
PostPosted: Mon Jun 07, 2010 8:41 pm 
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Walnut
Walnut

Joined: Sat May 22, 2010 6:19 pm
Posts: 29
First name: Andy
Last Name: Schrider
City: Fort Myers
State: FL
Zip/Postal Code: 33913
Country: United States
Focus: Build
Status: Amateur
Thanks man!
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Lillian F-W
 Post subject: Re: Plexiglass Template
PostPosted: Mon Jun 07, 2010 9:52 pm 
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Koa
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Joined: Fri Jun 30, 2006 4:23 pm
Posts: 1694
Location: United States
First name: Lillian
Last Name: Fuller-Watson
State: WA
Country: USA
Focus: Build
Status: Amateur
You can try chucking a drum sander into your drill press and stepping the speed down as low as it goes. Might still be too fast. Might not. Try it on a piece of scrap.

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John A
 Post subject: Re: Plexiglass Template
PostPosted: Tue Jun 08, 2010 6:51 am 
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Joined: Thu Sep 24, 2009 9:50 am
Posts: 941
Location: Ellicott City, Md - USA
First name: John
Last Name: A
Focus: Build
Status: Amateur
I cut mine on the band saw as well. Then I taped my 1/2 guitar body 3/8 in ply wood template on the acrylic with doublesided tape. Then I put that on my router with a flush trim bit. Came out perfect. Cut one side of the guitar body first - then flip the wood template and cut the other side. Eyewear is essential !

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