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 Post subject: Machining Wenge
PostPosted: Wed Jul 08, 2015 7:14 pm 
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Walnut
Walnut

Joined: Mon Jul 28, 2014 2:07 pm
Posts: 30
First name: Peter
Last Name: Fedorick
City: Calgary
State: AB - Alberta
Zip/Postal Code: T2Z2E9
Country: Canada
Focus: Build
Status: Professional
Has anyone had success machining wenge?

I love the look and sound of quartersawn wenge.

I've had nothing but trouble with it clogging uncoated upcutting carbide endmills though.
I just cant seem to find the right feeds and speeds for it.
I'm wondering if there is a good coating that works with it.

What's your experience... advice?


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 Post subject: Re: Machining Wenge
PostPosted: Wed Jul 08, 2015 9:26 pm 
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Cocobolo
Cocobolo
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Joined: Sun Jul 29, 2007 4:11 am
Posts: 115
Location: Canada
First name: Rick
Last Name: Hubka
City: Chemainus
State: BC
Zip/Postal Code: V0R 1K1
Country: Canada
Focus: Build
Status: Amateur
Oh Great! I too just bought some Wenge last week for a retirement plaque project and have never cut it before. I guess I'll be watching this thread:)

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Rick Hubka
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 Post subject: Re: Machining Wenge
PostPosted: Wed Jul 08, 2015 10:58 pm 
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Walnut
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Joined: Mon Sep 24, 2012 7:18 pm
Posts: 10
Location: Dorset, VT
First name: William Seeders
Last Name: Mosheim
City: Dorset
State: VT
Zip/Postal Code: 05251
Country: USA
Focus: Build
Status: Professional
It's been a little while since I've machined it but I don't recall having any issues when I did. For general cutting I typically run at 18500 rpm and for a hardwood like that probably .5-1ips. It depends on what kind of cuts you're making and size of bit as well. What speeds are you running at? Have you tried a downcut bit if the upcut is giving you trouble?

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 Post subject: Re: Machining Wenge
PostPosted: Thu Jul 09, 2015 11:47 am 
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Cocobolo
Cocobolo

Joined: Mon Mar 03, 2008 6:51 pm
Posts: 488
We machine a lot of it. Our problem is blowout on end grain not clogging but we're limited to 9K RPM. We don't use coated tools. What tools and processes are you having problems with?


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 Post subject: Re: Machining Wenge
PostPosted: Mon Jul 13, 2015 11:06 am 
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Brazilian Rosewood
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Joined: Tue May 02, 2006 9:02 am
Posts: 2351
Location: Canada
First name: Bob
Last Name: Garrish
City: Toronto
State: Ontario
Country: Canada
Status: Professional
It cracks and blows out, but no woods are particularly difficult to machine. Tool coatings also don't apply in wood. If it's clogging then it's burning/packing and you need to speed up your feed rate relative to your spindle speed or take a lower depth of cut.

Sometimes the easiest thing to do with woods that have sticky chips is to just run a double or triple finish pass (spring pass) to clear out or loosen the chips so they can be blown out with air.

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Former Canonized Purveyor of Fine CNC Luthier Services


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 Post subject: Re: Machining Wenge
PostPosted: Thu Jul 23, 2015 8:40 am 
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Brazilian Rosewood
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Joined: Mon Dec 27, 2004 9:42 pm
Posts: 4217
Location: Buffalo, NY
First name: Robert
Last Name: Cefalu
City: Buffalo
State: NY
Zip/Postal Code: 14217
Country: US
Have you tried using a climb cut? Higher RPM slower feed?

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 Post subject: Re: Machining Wenge
PostPosted: Thu Jul 23, 2015 2:36 pm 
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Cocobolo
Cocobolo

Joined: Mon Mar 03, 2008 6:51 pm
Posts: 488
We climb cut, slow the feed down and take three light passes instead of a roughing and finishing. It seems the light colored soft grain in wenge deflects or crushes when the tool edge is engaged in the hard grain allowing the hard grain to fracture.



These users thanked the author Sheldon Dingwall for the post: PeteFede (Mon Oct 26, 2015 6:59 pm)
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