Here is my rosette jig that I just finishing. In many ways it is similar to a Well/Karol jig but I added a feature to "template" a known rosette so it can be easily repeated in the future. Multiple template cards could be used to save favorite size/style rosettes.
Here is the finished Jig. The adjustment know is on the back side for indexing the pin in and out. The knob on top is lock the indexing pin into position so it can't move. The bronze bushing are used for the template feature. (see below)
This picture (below) shows the template card half way removed.
Template removed.
Template inserted
Template being locked into position with a set screw
Once the jig is position at the correct position a drill bit can be used to drill through the template using the bronze drill bushing guide. I added two guides to allow very close offset cuts to be made (minimum and maxium). (The template shown has not been drilled yet since I just finished the jig)
If the jig needs to be reposition to a set side the bushing and template holes can be visually aligned. A close fit pin can be dropped through the bushing and into the template holes to ensure final alignment.
Overall a fun little project. I will say that working with plexiglass can be a challenge but it makes for a nice finished product.
Thanks for looking!
